Events and Updates

Title: India-Southeast Asia will worsen emission profile on rising crude steel production

Posted on: 17th May 2022

India and Southeast Asia will worsen their emission profile as their crude steel  production rises through the Blast Furnace (BF) and Basic Oxygen Furnace (BOF) route, an industry  report said on Tuesday.

The aggregate emission intensity in these regions will improve as production triples and carbon emissions will in turn double from current levels, said a report by Wood Mackenzie, a Verisk business (Nasdaq:VRSK). Decarbonisation initiatives in these regions will intensify in the second half of the forecast horizon, said the report released in Singapore.

India has set a target of producing 300 million tonnes by 2030-31 when domestic consumption is expected to be more than 200 million tonnes. Indian mills produced 118 million tonnes of crude steel in 2021.

Overall, Global steel industry's carbon emissions is expected to fall 30 per cent by 2050 compared to 2021 levels, according to a new report Steel is a challenging sector to decarbonise. However, evolving green steel goals are altering the supply landscape and steelmakers are under pressure from stakeholders to reduce their reliance NSE 2.80 % on conventional (highly polluting) blast furnace route and adopt low-emission alternatives.

China is expected to take the lead in reducing absolute emissions. Wood Mackenzie estimates Chinese emissions to halve between 2021 and 2050, and a major proportion of emissions reduction will come from the projected fall in steel output.

Mature economies such as Japan, South Korea, Taiwan, EU, UK, and US will need to do more to curb emissions as developing nations will be slow adopters and small contributors to emissions cuts. These economies will abate emissions by nearly 50 per cent from current levels while maintaining or increasing their steel output.

Wood Mackenzie research director Malan Wu said in the report, "The global share of electric arc furnace (EAF) in steelmaking is rising with policy shifts and increasing focus on scrap use.

"Basic oxygen furnace (BOF) output will decline 0.5 per cent annually until 2050, whereas EAF output could increase 2.3 per cent yearly in the same period. By 2050, EAF will account for 48 per cent of the technology share used in steelmaking, up from 30 per cent last year, making it almost on par with the traditional BOF method.

"Together with green hydrogen-based direct reduced iron (DRI), scrap use and adoption of carbon capture, utilisation and storage (CCUS), steel industry's carbon emissions can decline 30 per cent from current levels by mid-century."

The scrap-EAF route is the least polluting among available technologies. This makes scrap a sought-after metallic by steelmakers. Scrap blending will potentially increase in the blast furnace route with quality enhancements and converter retrofits. DRI will also receive a boost, primarily due to commercial adoption of the hydrogen-based route.

The steel industry is expected to commence hydrogen use as early as 2027, with EU taking the lead. Hydrogen-based steel production will eventually account for 10 per cent of the total steel output or 232 million tonnes (Mt) by 2050.

Wood Mackenzie projects that 40 per cent of DRI produced by mid-century will be hydrogen-based.

Carbon offset measures such as CCUS will lend further support. Wood Mackenzie believes that the steel industry will be able to capture, store and potentially utilise around 178 Mt of the residual emissions. This will make up 5 per cent emission savings of the 30 per cent carbon emissions decline by 2050.

Wu said, "Blast furnace gas emissions are complex, and it is challenging to separate carbon from them. We assume that technological advancement and bulk efficiencies will allow a maximum capture rate of about 20-25 per cent in advanced economies such as the US and EU.

"Capture rates can be improved by increasing the reliance on smelting reduction technologies such as HIsarna and Corex that produce top-gas with much higher carbon concentrations. This will make it easier to separate carbon from other impurities. However, these technologies have yet to prove their commercial  viability, even after being deployed in Asia and Europe."